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Coil winding machine operating skills
Date:2019-10-15 08:35:24 Click:
 

Recently found that many users purchase our voice coil winding machine after its programming and setting up and using the parameters are not very understanding, resulting in a lot of manpower and material waste, the long-term accumulation of experience in the winding machine based on their industry, Several techniques are summarized below.

Frist ,A feature must first be wound coil of wire types, the product turns, how many layers of material and appearance, winding speed demand also have considerable understanding of:

1. If self-adhesive wires, enamelled cotton, etc. To increase the diameter of the set a lot, because there is often not smooth skin, than those without inertia characteristics.

 2. thread winding speed is not slow, but it must start with a slow climb to avoid sudden increases the speed to pull off the wire.

3. The thick line models are speed not too fast (speeding), prone to excessive speed jumpers and micro-step motors lost step and other issues, but must pay attention to when the use of low-power low-speed torque is adequate.

4. When using aluminum, aluminum is relatively soft, so the wire tension to be adjusted to be much smaller than the equivalent thickness of the copper, so as not to pull the thin diameter, outer insulating paint burst, affect product quality. When the tension is reduced due to the use of aluminum, diameter of the set to be appropriately increased. Combined with their own needs can be less tension over the line to go so

Second is wound coils [shape] with the level and outlet drain wire frame of the distance there is a significant relationship:

1. The square is wound coil speed not too fast, otherwise there will be a round convex middle uneven, affecting cable tidy.

2. The height of the control of the wound coil and drain line should be appropriate, too easy to fall into one line, then there will be too high jumper phenomenon below.

3. The cable outlet is wound coil frame and the distance should not be too far away, it will affect the accuracy of the cable follower.

 4. The holder of the outgoing cable tension, but also the relationship between the wire and cable beautiful or not.

Third, the voice coil winding machine settings Note:

1. calibration coils are wound around the point as the first priority, and the most important.

2. When the start point is correct about the start winding and width of available parking at both ends of the first test set is correct.

3. When starting winding, whether beautiful or not, can provide a lot of information for your reference:

A start point around or behind too before too (tension, qualifying and being around the object at whether the vertical phenomenon).

b. the cable is too sparse or too dense (the diameter is not set correctly).

c. ends of rotating too fast or too slow (width setting is incorrect: fast = width is not enough, too slow = width too large).

d .cable follower is faster or more slowly (and then fine-tune the diameter size: sooner = piecemeal, slower = big change).

e. Note that after the wrap wire layers coupled with the situation.

 f. After being wound around the object because of a multilayer deformed. Marked the diameter size (see the previous layers of parameter settings)

g. Enameled actual diameter, it must enter the actual measured value when setting diameter.

 h. After the completion of the winding, cable rack reversion (displacement) or not also affected.

i. sparse around the cable, start the best around point forward, narrowing the width of the best point.

j. Winding tabbing, can usually be overcome by fine-tuning parameter settings.

 


Coil winding machine operating skills

 

Previous:Regular maintenance and upkeep Winder

Next:Analysis of automatic winding machine functions and debugging

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